Investigating the optimal replacement percentage of various types of coal waste with chemical additives in concrete construction for sustainable energy applications

The large coal production and consumption has caused environmental problems worldwide as a source of energy production with irreparable effects on soil, water, and the ecosystem. In addition, producing coal waste in coal washing plants and burying it intensifies the issue in nature. Due to the rising generation of coal waste from various sources, this study utilized several forms of coal waste obtained from a coal-washing plant in the production of both structural concrete (with a water-cement ratio of 0.54) and non-structural concrete (with a water-cement ratio of 0.7). The impact of coal waste on compressive strength (CS) was examined at curing ages of 7, 28, and 56 days. Various percentages of coal waste were substituted for both cement and sand. A superplasticizer was incorporated into the concrete mixtures to enhance the workability and achieve the desired slump and strength levels. According to the compressive strength findings, the ideal replacement level of sand with jig coal waste was 30 %. For 56-day-old specimens, the optimal substitution rates for cement with jig coal waste powder, flotation coal waste, and coal waste ash were found to be 10 %, 10 %, and 20 %, respectively. Notably, adding 10 % coal waste powder and coal waste ash increased compressive strength by 22 %, 23 %, and 44 % at 56 days.